Production Capabilities

Our facility offers in house capabilities to convert raw fibre and yarn to colorued, finished broad woven fabrics with an extensive variety of patterns and weaves.  

We have an in-house lab to colour match, develop custom dye formulas and engineer value added finishes. This along with our fancy yarn making capabilities adds texture to the broad spectrum of potential fabric options. All of this is accomplished under one roof.

Explore our machinery and production capabilities below.

  • Single shift throughput of 22,000 meters per week
  • Up to 60,000 meters per week with multiple shifts
  • Recently upgraded PLC controller
  • Integrated UPS
  • Four creel configuration
  • Local PLC/technician available for maintenance
  • Throughput of 12,000 meters per week
  • Assortment of Dornier and Sulzer dobby looms
  • Recently upgraded to high speed Dornier looms to double capacity
Dye Lab
4 Port Cropped
Dyeing
  • Gaston County 2-port and 4-port pressure jets
    Recently upgraded PLC panels
  • In-house lab for dye testing and formulation.
  • Up to 32,000 meters of piece dye production capacity per week.
  • Independent dye house natural gas-fired production boile
  • In-house primary stage effluent treatment
  • Renewable municipal agreements for effluent discharge.
  • Converted to natural gas
  • Nine drying sections
  • Throughput capability of up to 55,000 meters per week
  • Chain, drive, and pin sets all replaced or renewed
  • Serviced by in-house millwright and local certified gas technicians
  • Configured for in-line coater
  • Closed circuit monitors for single operator at feed end. Finished product exits at inspection A-frame
  • Eight inspection station
  • Back and top lit.
  • Foot pedal advancing
  • Inspection tables fed from roll up A-frames directly from finisher
  • In house machine shop with lathe, milling machine, cutting and welding equipment
  • Large assortment of back up and spare parts
  • Certified millwright and mechanic on standby